Adhesive Technical Support & Consulting Services


Adhesive Technical Support & Consulting Services in the areas of:


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Adhesives for Laminating

Cattie Adhesives has deep market application knowledge of Laminating adhesives based on VAE- PVA – PVOH water based adhesives and 100% Solids hot melt and PUR technologies.

 

We have expertise in formulating Custom Adhesives based on polyurethane and hot melts, based on EVA, APAO, metallocene and polyethylene chemistry.


Laminating Adhesives – Types of laminates, primers, tie layers, for dry , wet bonding,  extrusion lamination

  • One and two part water-based adhesives based on VAE, PVA, acrylic emulsion and polyurethane EVA dispersions.
  • One part moisture cure reactive polyurethanes PURs 100% solids PUR hot melts.
  • One and two part water borne adhesives based on VAE, PVAc, PVOH, Acrylic, SBR and other Latex copolymers
  • Hot melts for lamination based on EVA, APAO, Polyethylene ,metallocene

Application Methods

  • Direct gravure, reverse gravure
  • Flexo
  • Smooth Roll
  • Differential roll coaters , slot coaters
  • Extrusion coaters
  • Coex  and tandem lamination extruders
  • Smooth roll laminators 3,4,5 roll systems

Dispensing – Laminating equipment

  • Meter mix  dispensing units  from Graco, Liquid Controls, Dopag, Pyles, Valco
  • Drybond wet bond  laminators  Faustel, PCMC, Inta Rota, Black Bros glue spreaders

Markets Covered and typical structures

  • Snack, dry food  and confectionery   PP/PP, PP/ MET/, Cello/Cello
  • Fabric / fabric , Fabric / film ,foam (PU,EVA,EPS)
  • Fresh cut produce   PP/PP, PE/PE
  • Aqueous ,snack, and condiment   PET/PE, PP/PE, METPET/PE
  • Meat and cheese  PET/PVDC//PE, Nylon/PVDC//PE, METPET//PE
  • Confectionery, Coffee, Coffee Brick Packs  METPET/PE, PP/Nylon/Foil/PE
  • Steam Autoclave, ETO pouches  Medical  PET/Cast PP
  • Decorative Bags Overlays  Paper/PP, or METPP, Acetate , PET
  • Industrial  PET/PE, PET/Foil, wood working HPL

For more detailed information on our complete line of Laminating Adhesives, to speak with a technical representative about your application, and to request samples, please call us at 1-800-249-0337 or email us sales@cattieadhesives.com

Hot Melt – Trouble Shooting Tips

Problem Possible CauseSuggested Solution
StringingApplication temp. too lowRaise application temp. DO NOT exceed recommended application temp.
Viscosity of adhesives is HIGHRaise application temp. DO NOT exceed recommended application temp.
Substrate is too far from applicator tip.Position substrate closer to tip.
Substrate temp. is too coldPre-warm substrate to increase surface temperature.
Poor nozzle shut offClean Nozzle and repair. If problem persists, contact equipment manufacturer.
Charring/Gelling in ReservoirReservoir temp. too highLower reservoir temperature
Faulty heating controlCheck control and replace
Surface oxidationMaintain level of adhesive in reservoir. Keep reservoir covered; with some adhesives, nitrogen blanket may be necessary.
Dripping NozzleWorn needle or seatReplace
Nozzle dirtyClean or replace
Air in Adhesive at Applicator TipExtrusion head faultyConsult with the manufacturer for a recommendation
Reservoir is out of adhesive.Bleed lines and refill reservoir. Reset or replace valve.
Poor AdhesionAdhesive bond shows that the glue film is mostly on one surface which is caused by improper penetration of the secondary surface.A) Apply heavier glue film and/or apply adhesive hotter. Sometimes both approaches are necessary.

B) In the case of very conductive surfaces (metals) the substrate may have to be preheated to assure proper penetration of the secondary substrate.
Bond failure shows adhesive on both surfaces with leggy strains.Usually caused by disturbing the Bond during the setting stage.A) Check compression to assure that there is no shifting during adhesive set up.

B) Apply less adhesive.

C) Lower adhesive Temperature.
Poor penetration of substrate coatingA) Apply adhesive hotter.

B) Combine substrates quicker.

C) Lower adhesive temperature.
Glossy adhesive surface usually caused by poor contact with the secondary substrate. Temperature too low for proper wet out.A) Adjust compression to assure intimate contact of substrates.

B) Increase adhesive temperature.
Substrates Popping openHot melt is not cooling rapidly enoughA) Lower application temperature.

B) Decrease amount of adhesive applied.
Substrate is too hot to achieve proper cooling of adhesiveCool substrates to room temperature if possible.

For more detailed hot melt trouble shooting tips, or to speak with a technical representative about your application, and to request samples, please call us at 1-800-249-0337 or email us at sales@cattieadhesives.com

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Heatseal Tapes

Cattie Adhesives – Manufactures a Full Line of  Heatseal Tapes  for many – Industrial, Food Packaging,  Flexible Packaging,  Paper Converting  and  Specialty Applications.

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