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How to compare hot-melt cost per MSI at various coat weights

Price per pound is not what you spend on the web. Convert to cost per MSI at the coat weight you actually run. Call 800-249-0337.

MSI is 1,000 square inches. The chart in the original PDF lists cost per MSI from $1.25 to $2.75 per pound, at 0.4-1.5 mil (about 12-45 g/m2, or 7.5-28.1 lb/ream).

Worked example from the chart: at $1.25/lb and 0.4 mil (12 g/m2, 7.5 lb/ream), cost is $0.0213/MSI. At 1.0 mil (30 g/m2, 18.8 lb/ream) it is $0.0533/MSI. At 1.5 mil it is $0.0800/MSI.

For price per ream, multiply price per MSI by 432. Same example: 7.5 lb/ream at $1.25/lb is about $9.20/ream (0.0213 x 432).

A short slice of the chart (full grid is in the PDF):

$/lb0.4 mil / 12 g/m20.5 mil / 15 g/m21.0 mil / 30 g/m21.5 mil / 45 g/m2
$1.250.02130.02670.05330.0800
$1.500.02560.03200.06400.0960
$2.000.03410.04270.08530.1280
$2.500.04270.05330.10670.1600
$2.750.04690.05870.11730.1760

Coat-weight columns step 0.1 mil (about 3 g/m2). Compare two hot melts on the same mil and the same $/lb column, not on list price alone. A cheaper pound at a heavier coat can cost more per MSI. See also the hot-melt cost calculator.

Related Cattie grades

  • #8159 — Heat-seal lidding hot melts (extrusion / gravure / slot die). Coat weight is the cost lever.
  • 9810 — PSA hot melt for packing slips and security bags.
  • 9195A — PSA hot melt, automotive interior.
  • #8599 — Polyester hot melts for chemical resistance.

Call 800-249-0337 or email sales@cattieadhesives.com.

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General plant guidance only — not a substitute for your process, SDS/TDS, or line trials. Call 800-249-0337 to match a grade.

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Call 800-249-0337 or email sales@cattieadhesives.com. Cattie Adhesives, Quakertown, PA.